{"id":9240,"date":"2022-12-01T13:51:21","date_gmt":"2022-12-01T11:51:21","guid":{"rendered":"https:\/\/makelaalu.fi\/?p=9240"},"modified":"2022-12-01T13:51:21","modified_gmt":"2022-12-01T11:51:21","slug":"the-aluminium-profiles-in-gymrails-innovation-are-manufactured-by-makela-alu","status":"publish","type":"post","link":"https:\/\/makelaalu.fi\/en\/news\/the-aluminium-profiles-in-gymrails-innovation-are-manufactured-by-makela-alu\/","title":{"rendered":"The aluminium profiles in Gymrail\u2019s innovation are manufactured by M\u00e4kel\u00e4 Alu"},"content":{"rendered":"

Gymrail\u2019s Momentum X1 is a patented Finnish innovation for active cyclists where the athlete\u2019s own bicycle is attached to an indoor cycling training platform, i.e. a rocker plate. The platform tilts from side to side, mimicking the natural movement of cycling in a real outdoor environment. <\/em><\/p>\n

The man behind the innovation, Harri Salmenautio, originally from Alaj\u00e4rvi, has taken his idea forward with long-term commitment. Salmenautio has been developing the idea since 2018. Momentum X1 entered the market in early 2022.<\/p>\n

The idea for Gymrail<\/a> came from resistance bands, which are difficult to attach to anything in a home environment.<\/p>\n

\u201cI wanted to start training with resistance bands. I started brainstorming ideas on the best way to attach them at home. I came up with the idea of an aluminium profile to which I could also attach other home training equipment. This resulted in a home fitness product with a variety of additional components, including chin-up bars and pull-downs. At some point I figured that I could also attach an exercise bike to it \u2013 or better yet, my own bike! However, I came to the conclusion that I shouldn\u2019t just start selling a rail to the wall, instead, I should make my own product for indoor cycling,\u201d says Salmenautio.<\/p>\n

\"MomentumX1
Previously, the middle part of the Momentum X1 front frame was made from a single piece of aluminium (on the left). This was laborious and making a single part was time-consuming. Manufacturing the frame from an aluminium profile (on the right) is significantly faster, easier, and cheaper, and one profile can be used to produce several parts. Also, there is no more material waste.<\/figcaption><\/figure>\n

Aluminium profiles from M\u00e4kel\u00e4 Alu<\/h2>\n

The profiles used in the production of Momentum X1 are extruded at M\u00e4kel\u00e4 Alu. There are three different profiles. The use of aluminium profiles in manufacturing has made the production process more efficient and reduced production costs.<\/p>\n

\u201cOf course, at the beginning we tested different prototypes, and the production quantities were so small that it wouldn\u2019t have made sense to order a profile right away. Now, however, it is a very reasonable solution,\u201d says Harri Salmenautio.<\/p>\n

\"MomentumX1
Gymrail\u2019s front frames ready for assembly. The middle part made of aluminium can be seen in the middle of the product. The yellow Gymrail components with text are extruded and surface treated at M\u00e4kel\u00e4 Alu.<\/figcaption><\/figure>\n

Professional profile design<\/h2>\n

Before the final design of the aluminium profiles, Salmenautio sent M\u00e4kel\u00e4 Alu a request for a quote that outlined most of the details concerning the shape of the profile.<\/p>\n

\u201cWith the help of our expert design team, we started to plan how we could best achieve the desired vision with extrusion. We refined the plans together with Harri, and finally the profiles were made. Two of the profiles were delivered to the customer without surface treatment and one profile with surface treatment,\u201d says Olli Korkia-aho<\/strong> from M\u00e4kel\u00e4 Alu.<\/p>\n

The surface-treated profiles are finished in further processing.<\/p>\n

\u201cWe have been really excited about this product. We want to be involved in new innovations, as they also bring growth to our business once commercialised,\u201d Korkia-aho continues.<\/p>\n

\"Jatkojalostettu
Customers can also obtain ready-made pieces through M\u00e4kel\u00e4 Alu\u2019s subcontractor network. The yellow parts of the Gymrail platform are extruded into an aluminium profile and surface treated by M\u00e4kel\u00e4 Alu and finished by M\u00e4kel\u00e4 Alu\u2019s partner Tikli Group.<\/figcaption><\/figure>\n

Local manufacture<\/h2>\n

Gymrail\u2019s products are made at a prototype workshop in Vimpeli, about six kilometres from M\u00e4kel\u00e4 Alu\u2019s Luoma-aho factory. 80 per cent of Momentum X1\u2019s parts are made by companies in M\u00e4kel\u00e4 Alu\u2019s immediate vicinity or elsewhere in South Ostrobothnia.<\/p>\n

\u201cWe think it\u2019s great that such an innovation has been developed in our region, and we want to favour local companies in its production,\u201d says Olli Korkia-aho.<\/p>\n

\u201cWe are located close to the aluminium cluster of Luoma-aho and Vimpeli. From the very beginning, it was clear to us that the parts would be manufactured nearby and we would be able to scale production volumes quickly if necessary. By collaborating with the network, we are able to buy only what we need,\u201d says Salmenautio.<\/p>\n

Working with partners in the nearby area also eliminates the need for the company to have its own warehouse, as it is able to order finished parts that only require final assembly. In this way, there is no need for stock that ties up the company\u2019s capital.<\/p>\n

\"\"
The Gymrail profile is extruded and surface treated at M\u00e4kel\u00e4 Alu.<\/figcaption><\/figure>\n

Vast potential<\/h2>\n

Gymrail\u2019s product has attracted considerable interest around the world. Indoor cycling and related digital sports technology have become very popular in recent years, and Gymrail\u2019s international visibility has been aided by industry influencers and ambassadors consisting of competitive athletes.<\/p>\n

The product\u2019s potential has also been recognised at M\u00e4kel\u00e4 Alu. Right from the start, Harri Salmenautio knew that Gymrail\u2019s products would not be targeted to the Finnish market alone. The company has an online store that serves customers all over Europe. In addition, the company recently started selling its products on Amazon in Germany, which significantly facilitates sales outside of Europe. Amazon has warehouses on every continent.<\/p>\n

\u201cWe are feeling optimistic, and this is the first indoor training season when all of our distribution channels are up and running. Of course, success is never guaranteed, which is why long-term and continuous development work is necessary,\u201d says Harri Salmenautio.<\/p>\n

Learn more about Momentum X1 on Gymrail\u2019s website<\/a>. Read more about M\u00e4kel\u00e4 Alu\u2019s design service <\/a>and aluminium profile design<\/a>.<\/p>\n

Caption: Harri Salmenautio (on the left) and Production Manager Mikko Liikala, who has been with the company from the beginning. <\/em><\/p>\n","protected":false},"excerpt":{"rendered":"Gymrail\u2019s Momentum X1 is a patented Finnish innovation for active cyclists where the athlete\u2019s own bicycle is attached to an indoor cycling training platform, i.e. a rocker plate. The platform tilts from side to side, mimicking the natural movement of cycling in a real outdoor environment. The man behind the innovation, Harri Salmenautio, originally from Alaj\u00e4rvi, has taken his idea forward with long-term commitment. Salmenautio has been developing the idea since 2018. Momentum X1 entered the market in early 2022. The idea for Gymrail came from resistance bands, which are difficult to attach to anything in a home environment. \u201cI wanted to start training with resistance bands. I started brainstorming ideas on the best way to attach them at home. I came up with the idea of an aluminium profile to which I could also attach other home training equipment. This resulted in a home fitness product with a variety of additional components, including chin-up bars and pull-downs. At some point I figured that I could also attach an exercise bike to it \u2013 or better yet, my own bike! However, I came to the conclusion that I shouldn\u2019t just start selling a rail to the wall, instead, I should make my own product for indoor cycling,\u201d says Salmenautio. Aluminium profiles from M\u00e4kel\u00e4 Alu The profiles used in the production of Momentum X1 are extruded at M\u00e4kel\u00e4 Alu. There are three different profiles. The use of aluminium profiles in manufacturing has made the production process more efficient and reduced production costs. \u201cOf course, at the beginning we tested different prototypes, and the production quantities were so small that it wouldn\u2019t have made sense to order a profile right away. Now, however, it is a very reasonable solution,\u201d says Harri Salmenautio. Professional profile design Before the final design of the aluminium profiles, Salmenautio sent M\u00e4kel\u00e4 Alu a request for a quote that outlined most of the details concerning the shape of the profile. \u201cWith the help of our expert design team, we started to plan how we could best achieve the desired vision with extrusion. We refined the plans together with Harri, and finally the profiles were made. Two of the profiles were delivered to the customer without surface treatment and one profile with surface treatment,\u201d says Olli Korkia-aho from M\u00e4kel\u00e4 Alu. The surface-treated profiles are finished in further processing. \u201cWe have been really excited about this product. We want to be involved in new innovations, as they also bring growth to our business once commercialised,\u201d Korkia-aho continues. Local manufacture Gymrail\u2019s products are made at a prototype workshop in Vimpeli, about six kilometres from M\u00e4kel\u00e4 Alu\u2019s Luoma-aho factory. 80 per cent of Momentum X1\u2019s parts are made by companies in M\u00e4kel\u00e4 Alu\u2019s immediate vicinity or elsewhere in South Ostrobothnia. \u201cWe think it\u2019s great that such an innovation has been developed in our region, and we want to favour local companies in its production,\u201d says Olli Korkia-aho. \u201cWe are located close to the aluminium cluster of Luoma-aho and Vimpeli. From the very beginning, it was clear to us that the parts would be manufactured nearby and we would be able to scale production volumes quickly if necessary. By collaborating with the network, we are able to buy only what we need,\u201d says Salmenautio. Working with partners in the nearby area also eliminates the need for the company to have its own warehouse, as it is able to order finished parts that only require final assembly. In this way, there is no need for stock that ties up the company\u2019s capital. Vast potential Gymrail\u2019s product has attracted considerable interest around the world. Indoor cycling and related digital sports technology have become very popular in recent years, and Gymrail\u2019s international visibility has been aided by industry influencers and ambassadors consisting of competitive athletes. The product\u2019s potential has also been recognised at M\u00e4kel\u00e4 Alu. Right from the start, Harri Salmenautio knew that Gymrail\u2019s products would not be targeted to the Finnish market alone. The company has an online store that serves customers all over Europe. In addition, the company recently started selling its products on Amazon in Germany, which significantly facilitates sales outside of Europe. Amazon has warehouses on every continent. \u201cWe are feeling optimistic, and this is the first indoor training season when all of our distribution channels are up and running. Of course, success is never guaranteed, which is why long-term and continuous development work is necessary,\u201d says Harri Salmenautio. Learn more about Momentum X1 on Gymrail\u2019s website. Read more about M\u00e4kel\u00e4 Alu\u2019s design service and aluminium profile design. Caption: Harri Salmenautio (on the left) and Production Manager Mikko Liikala, who has been with the company from the beginning.","protected":false},"author":2,"featured_media":9216,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[42,207],"tags":[],"class_list":["post-9240","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","category-aluminiumprofiles"],"acf":[],"yoast_head":"\nThe aluminium profiles in Gymrail\u2019s innovation are manufactured by M\u00e4kel\u00e4 Alu<\/title>\n<meta name=\"description\" content=\"The aluminium profiles used in the production of Momentum X1 are extruded at M\u00e4kel\u00e4 Alu. 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